In the realm of precision machining, Conprofe Ultrasonic stands out as a pioneer in developing cutting-edge machine tools capable of handling hard-brittle materials, carbon-fiber composites, superalloys, and other hard-to-cut substances. With their ULV650-5AXIS model, Conprofe has introduced a range of features and innovations that redefine the possibilities of machining complex and demanding materials.
High-Power Ultrasonic Spindle:
Equipped with a high-power, high-torque, and high-speed ultrasonic spindle, the ULV650-5AXIS ensures exceptional machining performance. With a maximum speed of 20,000 rpm (short-duration) and 14,000 rpm (long-duration), the machine delivers swift and precise cutting motions, resulting in reduced cycle times and increased throughput. The 35 kW motor power and 85 Nm motor torque provide ample power to tackle the most challenging machining tasks with ease and efficiency.
Enhanced Cooling Systems
Conprofe understands the importance of maintaining optimal machining conditions. To address this, they offer optional cooling systems such as Supercritical CO₂ or Minimum Quantity Lubrication (MQL). These systems ensure clean machining by efficiently dissipating heat and providing adequate lubrication. By effectively managing temperature and reducing thermal strain, Conprofe’s machines guarantee consistent and reliable performance, even during prolonged machining operations.
Bridge Gantry Structure
The ULV650-5AXIS boasts a bridge gantry structure, designed to maximize stability and precision. Its tilting 5-axis configuration enables multi-angle machining, expanding the possibilities for complex part production. The low gravity center and short overhang contribute to exceptional rigidity, minimizing vibrations and enhancing overall machining accuracy. Moreover, this unique design minimizes thermal strain, ensuring consistent dimensional accuracy throughout the machining process.
Unrivaled Tool Magazine Options
To cater to diverse machining requirements, Conprofe offers multiple options for tool magazines, ranging from 24 to 120 tool holding capacities. The chain-type tool magazines provide efficient and reliable tool change operations, reducing downtime and maximizing productivity. With a maximum tool diameter of 75mm and a length of 300mm, the ULV650-5AXIS accommodates a wide range of cutting tools, enabling versatility in machining operations.
Conclusion
Conprofe Ultrasonic’s ULV650-5AXIS machine tool represents a significant advancement in precision machining capabilities. With its innovative features, such as the ultrasonic spindle, enhanced cooling systems, bridge gantry structure, and versatile tool magazine options, Conprofe empowers manufacturers to overcome the challenges associated with machining hard-to-cut materials. By combining cutting-edge technology with uncompromising precision, Conprofe is revolutionizing the manufacturing industry and enabling the production of intricate and high-quality parts.
